Polybutylene is a form of plastic resin that was used extensively
in the manufacture of water supply piping from 1978 until 1995. Due
to the low cost of the material and ease of installation,
polybutylene piping systems were viewed as "the pipe of the future"
and were used as a substitute for traditional copper piping. It is
most commonly found in the "Sun Belt" where residential construction
was heavy through the 1980's and early-to-mid 90's, but it is also
very common in the Mid Atlantic and Northwest Pacific states.
The piping systems were used for underground water mains and as
interior water distribution piping. Industry experts believe it was
installed in at least 6 million homes, and some experts indicate it
may have been used in as many as 10 million homes. Most probably,
the piping was installed in about one in every four or five homes
built during the years in which the pipe was manufactured.
How to Tell If You Have Poly
Exterior - Polybutylene
underground water mains are usually blue, but may be gray or black
(do not confuse black poly with polyethelene pipe). It is usually
1/2" or 1" in diameter, and it may be found entering your home
through the basement wall or floor, concrete slab or coming up
through your crawlspace; frequently it enters the home near the
water heater. Your main shutoff valve is attached to the end of the
water main. Also, you should check at the water meter that is
located at the street, near the city water main. It is wise to check
at both ends of the pipe because we have found cases where copper
pipe enters the home, and poly pipe is at the water meter.
Obviously, both pipes were used and connected somewhere underground.
Interior - Polybutylene used inside your home can be found near
the water heater, running across the ceiling in unfinished
basements, and coming out of the walls to feed sinks and toilets.
Warning: In some regions of the country plumbers used copper "stub
outs" where the pipe exits a wall to feed a fixture, so seeing
copper here does not mean that you do not have poly.
Will the Pipes Fail?
While scientific evidence is
scarce, it is believed that oxidants in the public water supplies,
such as chlorine, react with the polybutylene piping and acetal
fittings causing them to scale and flake and become brittle.
Micro-fractures result, and the basic structural integrity of the
system is reduced. Thus, the system becomes weak and may fail
without warning causing damage to the building structure and
personal property. It is believed that other factors may also
contribute to the failure of polybutylene systems, such as improper
installation, but it is virtually impossible to detect installation
problems throughout an entire system.
Throughout the 1980's lawsuits were filed complaining of
allegedly defective manufacturing and defective installation causing
hundreds of millions of dollars in damages. Although the
manufacturers have never admitted that poly is defective, they have
agreed to fund the Class Action settlement with an initial and
minimum amount of $950 million. You'll have to contact the
appropriate settlement claim company to find out if you qualify
under this settlement.